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Writer's pictureByron Smith

Steel vs Aluminium: The Battle of Materials in Lawnmower Construction

When it comes to choosing the right lawnmower, there are many factors to consider, but the material of the mower's body is one that often gets overlooked. The two most commonly used materials in the construction of lawnmowers are steel and Aluminium. Both have their unique qualities and manufacturing processes, but which one is better? Let’s dive into the differences and advantages of lawnmowers made from these materials.



Steel Lawnmowers: Durable and Cost-Effective

Steel is a tried-and-true material in lawnmower construction. It is known for its strength and durability, making it an ideal choice for mowers that are designed to handle tough terrain or larger lawns.


Manufacturing Process

Steel is typically pressed into shape when creating lawnmower decks. This involves applying pressure to sheets of steel, forming them into the desired design. This method allows for efficient mass production at a lower cost, which is why steel lawnmowers are often more affordable than their Aluminium counterparts.


Advantages of Steel Lawnmowers

  1. Durability: Steel is highly resistant to impact, making steel lawnmowers less likely to dent or crack if they hit rocks or other hard objects in the yard.

  2. Cost-Effective: Since the process of pressing steel is less expensive, steel lawnmowers are usually priced lower, making them accessible to a wider range of customers.

  3. Weight: While steel is heavier than Aluminium, this can actually be a benefit for some users, as it helps the mower remain stable on uneven terrain.


Drawbacks of Steel Lawnmowers

  1. Rust: One of the biggest downsides of steel is that it is prone to rust, especially if it isn’t well-maintained. Exposure to moisture can cause corrosion over time, potentially shortening the lifespan of the mower.

  2. Heavier to Maneuver: The weight of steel can also be a drawback, as it makes the mower harder to push, especially on sloped or soft ground.




Aluminium Lawnmowers: Lightweight and Corrosion-Resistant

Aluminium lawnmowers offer a different set of advantages, particularly for those looking for a lighter, more maneuverable machine. Aluminium is well-known for its lightweight properties and natural resistance to rust, making it ideal for outdoor equipment.


Manufacturing Process: Aluminium lawnmower decks are usually precision robot welded. This method involves automated robots meticulously welding the Aluminium into shape, ensuring uniformity and high precision. The result is a sleek, smooth, and consistent design, but the manufacturing process is more complex and costly compared to pressing steel.



RATEL VX225 PETROL LAWNMOWER
THE RATEL VX200 - ALUMINIUM CONSTRUCTION - SLEEKER MORE DURABLE CHASSIS

Advantages of Aluminium Lawnmowers

  1. Corrosion-Resistant: Unlike steel, Aluminium doesn’t rust. This makes it an excellent option for those who live in humid or rainy environments, as the mower will maintain its integrity for longer without requiring as much maintenance.

  2. Lightweight: Aluminium mowers are significantly lighter than steel mowers, making them much easier to handle and maneuver around the yard. This is particularly beneficial for those with smaller lawns or who require more mobility when mowing.

  3. Sleek Design: Precision robot welding creates a cleaner, more refined look, and the smooth surface is less prone to dents or damage.


Drawbacks of Aluminium Lawnmowers

  1. Higher Cost: Because Aluminium is more expensive to produce and the welding process is more intricate, these lawnmowers tend to be pricier.

  2. Less Durable in Extreme Conditions: While Aluminium is durable, it isn’t as strong as steel when it comes to withstanding heavy impact or prolonged exposure to extremely rugged environments.


RATEL VX200 - STEEL CHASSIS
RATEL VX200 - STEEL CHASSIS - COST EFFECTIVE

Which is Better?

The answer to which material is better ultimately depends on your specific needs and budget.

  • For durability and cost-effectiveness, a steel lawnmower is an excellent choice. It’s tough, strong, and can handle more abuse in rough terrain, but you’ll need to keep an eye on rust prevention.

  • For those prioritizing maneuverability and corrosion resistance, an Aluminium lawnmower offers greater ease of use, with the added benefit of being naturally rust-resistant. However, it comes at a higher price and may not be as rugged as steel when it comes to handling impacts.


Both Steel and Aluminium have their place in lawnmower construction, so the best choice for you depends on how often you mow, the conditions of your lawn, and whether you prefer durability or ease of handling. Regardless of which material you choose, you’ll want to pick a quality machine that matches your lawn’s needs and your mowing style.


In our next few posts we will take a closer look at the Steel / Aluminium variants Tandem manufacture.


tandem

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